Injection Molding Chiller
An injection molding chiller is a cooling system used in the injection molding process to regulate and maintain the temperature of the mold and the material being injected into it.
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An injection molding chiller is a cooling system used in the injection molding process to regulate and maintain the temperature of the mold and the material being injected into it. Injection molding is a process that involves melting plastic pellets and injecting the molten plastic into a mold. The mold is then cooled to solidify the plastic and create the desired shape.
During the injection molding process, heat is generated due to the friction between the plastic and the mold, as well as the energy required to melt the plastic. If the mold and the plastic material become too hot, the final product may have defects, such as warping or shrinkage. A chiller is used to remove the heat from the mold and the plastic material to maintain a consistent and optimal temperature.
A typical injection molding chiller consists of a refrigeration system, a pumping system, and a heat exchanger. The refrigeration system cools the coolant, which is typically water or a water-glycol mixture. The pumping system circulates the coolant through the mold and the heat exchanger removes the heat from the coolant before it is recirculated.
There are several types of injection molding chillers available, including air-cooled and water-cooled systems. Air-cooled chillers are generally less expensive and require less maintenance, but they are less efficient and can be noisy. Water-cooled chillers are more efficient and quieter, but they require a water source and can be more expensive to install and maintain.
Simply put, an injection molding chiller is an essential component of the injection molding process that helps ensure consistent and high-quality production of plastic parts.
An injection molding chiller is a cooling system designed to regulate the temperature of the mold and the plastic during the injection molding process. Some of the product features of injection molding chiller include:
1. Cooling Capacity
The cooling capacity of an injection molding chiller is one of the most important features. It refers to the amount of heat that the chiller can remove from the mold and the plastic during the injection molding process. The cooling capacity is usually measured in tons or BTUs.
2. Temperature Control
Injection molding chillers feature advanced temperature control systems that can regulate the temperature of the mold and the plastic with precision. This is important because maintaining the correct temperature is critical to the success of the injection molding process.
3. Energy Efficiency
Injection molding chillers are designed to be energy-efficient. They use advanced technologies such as variable speed compressors, intelligent control systems, and high-efficiency heat exchangers to minimize energy consumption and reduce operating costs.
4. Noise Reduction
Injection molding chillers are often used in industrial settings where noise levels can be high. Many injection molding chillers feature noise reduction technologies such as low-noise compressors, insulated cabinets, and vibration-damping systems to minimize noise levels and improve worker comfort.
5. Durability
Injection molding chillers are subjected to harsh operating conditions and must be built to withstand continuous use. They are often constructed from high-quality materials such as stainless steel, aluminum, and copper to ensure durability and long service life.
6. Maintenance
Injection molding chillers require regular maintenance to ensure optimal performance. Many manufacturers offer easy-to-maintain designs, such as removable panels and easy-access components, to simplify maintenance tasks and reduce downtime.
7. Safety Features
Injection molding chillers feature a range of safety features to protect workers and equipment. These may include temperature sensors, pressure switches, and automatic shut-off systems to prevent equipment damage or worker injury in the event of a malfunction or emergency.
| Model | QLB20MC/LG | QLB25MC/LG | QLB40MC/LG |
| Cooling Capacity: | 19.6kw | 25.4kw | 39.2kw |
| Input power | 5.41kw | 7.42kw | 10.81kw |
| Compressor: | Copeland | ||
| Condenser: | High efficient Microchannel Coil | ||
| Evaporator: | Stainless Steel Tank + copper coil. | ||
| 160Liters | 180Liters | 200Liters | |
| Machine Size: | 790 x 900 x 1880mm | 1100 x 770 x 1620mm | 1200 x 790 x 1650mm |
| Weight: | 180kgs | 200kgs | 250kgs |
| Chilled water outlet temperature at 7℃ | |||
| Ambient temperature below:35℃ | |||
| Contact us for more details! | |||
